Industrial manufacturing under control – from batch production to serialised inventory, traceability and full operational visibility

For complex manufacturing made simple. ExPCS delivers real-time visibility across production, inventory, quality, and delivery – all in one powerful platform.

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Purpose-Built for Complex Manufacturing

Whether you operate in chemicals, mining & metals, steel, consumer goods, electronics, packaging, automotive, or contract manufacturing, ExPCS brings structure and precision to complex production environments. For over 25 years, ExPCS has empowered manufacturers to gain real‑time visibility across production, inventory, quality and delivery — all within a single, purpose‑built platform.

Industries Covered

ExPCS supports a broad spectrum of manufacturing and processing industries, including:

Purpose‑Built Advantages

Solutions Across the Entire Supply Chain

Manufacturers operating in complex industrial environments often supply multiple market channels simultaneously. ExPCS supports the operational requirements of each distribution vertical. From bulk wholesale shipments through to serialised retail-ready products, while maintaining full traceability, inventory accuracy, and operational visibility.

Distribution

Wholesale Distribution

Many industrial manufacturers primarily operate in wholesale supply chains, distributing finished goods or components to distributors, resellers, and commercial buyers. ExPCS enables wholesale manufacturers to manage high-volume order fulfilment with precise inventory tracking, carton and pallet serialisation, and automated documentation.

With integrated order management, EDI connectivity, and warehouse scanning, manufacturers gain full visibility from production output through to dispatch. Businesses can manage bulk shipments, palletised loads, and multi-warehouse inventory while maintaining accurate traceability across every batch or serialised product.

Room service

Food Service & Commercial Supply

Some manufacturers supply commercial buyers that require reliable, repeatable supply and strict product specifications. This includes sectors such as commercial kitchens, hospitality supply chains, contract manufacturing, or businesses supplying operational consumables to service industries.

ExPCS allows manufacturers to manage customer-specific product configurations, contract pricing, scheduled deliveries, and recurring order fulfilment. Integrated inventory and production planning ensure consistent supply while maintaining visibility across stock levels, manufacturing schedules, and delivery commitments.

Store

Retail Operations

Manufacturers supplying retail networks must meet strict packaging, labelling, and compliance standards while maintaining high levels of inventory accuracy and traceability. ExPCS supports businesses supplying retail distributors and major retailers by enabling automated labelling, GS1 barcode compliance, and pallet serialisation.

With integrated EDI connectivity and retailer-specific workflows, manufacturers can seamlessly exchange orders, invoices, and dispatch notifications with large retail partners. This ensures efficient supply chain integration while maintaining full operational visibility across production, inventory, and fulfilment. For sites with a retail outlet, ExPCS also includes an NMI accredited, fit for purpose Point of Sale (POS) designed for random‑weight trade.

Canned food

Retail-Ready Product Manufacturing

Many industrial and consumer goods manufacturers produce finished products packaged and prepared for direct retail sale. These retail-ready goods require precise packaging control, serialisation, and traceability to meet regulatory and retailer requirements.

ExPCS supports retail-ready manufacturing by managing packaging configurations, SKU variations, batch and serial number tracking, and automated label generation. Integrated production and inventory modules ensure that finished products move seamlessly from manufacturing through warehousing and distribution while maintaining full compliance with GS1 standards and retailer specifications.

What You Can Control with ExPCS

Batch & production management

Plan, execute, and monitor production runs; compare actual vs planned yield, labour, and material use.

Variable or fixed weight product control

Ideal for bulk goods, by‑products, or discrete components.

Inventory & warehouse visibility

Serialised and batch tracking with mobile scanning, bin management, FEFO/FIFO, and multi‑site transparency.

Traceability & QA

Complete genealogy from raw materials to finished goods; digital forms and audit trails to meet compliance standards.

Sales & fulfilment

POS, wholesale portals, EDI (Coles, Woolworths, Metcash), Shopify/WooCommerce integrations, and Proof of Delivery.

Advanced analytics

Yield, cost per batch, downtime, waste, changeover time and operator performance with Power BI or custom dashboards.
Tech Guy Checking Further Processing

Outcomes

Why Choose ExPCS for Industrial Manufacturing

What do our customers say?

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jamie tyack profile picture
jamie tyack
313 days ago
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Always friendly and efficient
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Todd Wilner profile picture
Todd Wilner
345 days ago
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Great people, expertise, advice and support. Existco has to be number one on your list for supply chain optimisation software development.
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Blake Theunissen profile picture
Blake Theunissen
349 days ago
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Both Existco Platforms PCS and SMS, have been such an efficient addition to our business, simplifying and empowering our operators to produce efficiently created products and providing fantastic management and sale of these product, the whole Existco team are quick and easy to work with in correct and future proofing any issues
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Mark Grant profile picture
Mark Grant
353 days ago
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ExPCS has transformed our business! As a meat wholesaler and boning room operator, efficiency and reliability are absolutely critical to our operations. Since partnering with EXPCS, we've seen a major improvement in how we manage our technical systems and workflows. Their team understood the unique challenges of our industry and delivered tailored solutions that streamlined our processes, reduced downtime, and improved overall productivity. From hardware setups to ongoing support, their service has been exceptional. Eli and the team have been responsive, knowledgeable, and genuinely invested in helping our business succeed. Thanks to ExPCS, we now have a more stable and scalable tech environment that supports our growth. Highly recommended for any business looking for reliable IT support with real industry understanding!
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Rachel Guest profile picture
Rachel Guest
371 days ago
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The team at Existco, especially Eli, are so great to work with for all of my problem solving, trouble shooting, and feature development needs. They really aim to understand how our company operates to be able to recommend the most efficient way to use the software. Feels like they're a part of our team even though they live several states away!
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Justin Russell profile picture
Justin Russell
371 days ago
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Powerful Platform for Wholesale Meat Processing Operations Existco ExPCS has transformed how we manage production, inventory, and sales in our boning room and wholesale meat carton business. The system offers full traceability, streamlined order fulfilment, and seamless QA/HACCP compliance. The advanced reporting and ordering portal give us real-time insights and make customer interactions effortless. Highly recommended for any meat processor looking to modernize and scale efficiently!
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Josh Van Vugt profile picture
Josh Van Vugt
372 days ago
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⭐⭐⭐⭐⭐ Exceptional System for Abattoir & Boning Room Operations! Existco’s EXPCS platform has been a game-changer for our abattoir and boning room operations. The system handles service kill and service bone workflows with precision, giving us full traceability from livestock intake through to final product dispatch. It’s incredibly powerful for managing production data, ensuring compliance, and maintaining quality control across every stage. Sales and order fulfilment are now streamlined and fully integrated, allowing our team to manage customer orders, inventory, and dispatch with real-time accuracy. The traceability features are especially impressive—every cut, carcass, and carton is tracked, which has greatly improved our reporting and accountability. The support from the Existco team has been outstanding. They understand the unique needs of meat processing facilities and have delivered a solution that’s both robust and easy to use. Highly recommended for any abattoir or meat processor looking to modernize and gain full control over their operations!
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Lana Fiso profile picture
Lana Fiso
372 days ago
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Worked with Eli and his team as we are currently rolling out a new system. Eli and the team have been lovely to work along side of.
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Magriet Perpoli profile picture
Magriet Perpoli
464 days ago
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You have a beautiful system, Eli. I was told today by a customer we deliver old stock to him I told him we don't carry stock so it's not possible. So, I asked him to send me the photo of the meat he is talking about. I then went into the system and showed him that that meat was packed on Monday with the exact Time, date expiry date, weight and with the store name and forward it to him I while later he came back to me apologizing as his staff did not pack the meat out when they had to and this way I could proof to him that we pack fresh every day and how accurate we can trace one packed of meat just by having its photo of the product. For us this was a very good result because not only did it show us how good our traceability of any product at any time is, but it also gives us the confidence that we can demonstrate how sufficient our system is in backing us when the time comes to do so. Thank you so much to Eli and his dedicated team for making this possible. I would recommend this system to any meat processor out there. You cannot go wrong.
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Eric Babich profile picture
Eric Babich
1259 days ago
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We use The Existco Plant Control System Software for our wholesale manufacturing labeling as well as our retail shop labels, their software is very versatile and customizable for our needs, generally there arn't many technical issues that they can't resolve quickly and they even release software updates with requested changes if necessary, Recently we've started using more of the software package than we initially planned to and also use the integrated Sales management system for all of our sales and invoicing, as well as printing out picking sheets for our truck loaders which we use in conjunction with mobile scanners that integate with the whole shebang, Very pleased with the software A+
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Speak to an expert

If you have any questions or queries. Feel free to email us via the contact form or call us on +61 8 9227 0088

Contact Information

Phone Number

08 9227 0088

Email Address

sales@existco.com.au

Address

10 Weir Road, Malaga, WA, 6090

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