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Custom Hat Boxes

  • Hat Boxes from Top-Grade Materials
  • Customizable in Sizes, Colors, and Finishes
  • Affordable & No Hidden Fee
  • No MOQ & Free Shipping
baseball hat box
Buy standard size Hat Boxes

In Stock

Easy Ordering Process

From design assistance to final delivery, our streamlined process ensures you get high-quality custom boxes on time.

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Fill Out the Quote Form

Kickstart your order by sharing product details—dimensions, design ideas, and special requirements.

Receive Your Personalized Quote

Our experts review your info and provide a tailored quote with a clear production plan.

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Fine-Tune Your Design

Upload artwork or work with our design team. We’ll send a digital proof for final adjustments.

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Production in Action

After approval, our team ensures high-quality production with rigorous quality checks.

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Fast & Reliable Delivery

We securely package and ship your order with tracking updates for peace of mind.

Details
Paperboard
Coating Options
Add-ons
Printing Methods
Color Options

Protect Your Hats in Style with Our Hat Boxes

Keep your hats safe and stylish with our custom hat boxes! We design these stylish, durable boxes to keep your hats safe and in perfect shape. These boxes shield your hats from dust, damage, and wear while offering a customizable, branded look to impress customers.

Made from strong materials, like sturdy cardboard, eco-friendly kraft, or premium rigid, our hat packaging boxes are perfect for storing or shipping all types of hats—from fedoras to baseball caps to wide-brimmed hats. Plus, each packaging for hats can be custom-sized to fit your specific needs. At Dream Custom Boxes, we provide the right fit and best protection possible for your exclusive hats!

2 piece hat box
custom hat box

Customizable for Your Unique Style and Branding

Our free design support allows you to get ideal customized boxes that match your brand’s unique style. You are free to choose from different colors, sizes, designs, and add your logo to make the boxes your own. Moreover, with various options for different printing techniques, like embossing or debossing, you can add special effects that make your printed hat boxes stand out.

To deliver a more luxurious feel, you can also customize the inside of your cardboard hat box with unique patterns or a soft lining. Whether you want a simple design or something bold, we help you tailor the boxes according to your expectations.

Convenient and Stackable for Easy Storage

Our custom hat boxes are designed for easy stacking, making them perfect for storing and displaying hats and caps. Rest assured that you will get a lightweight hat shipping box that is also easy to move around. Yet, the box will be sturdy enough to protect your hats during transportation. Even better, our custom hat boxes are designed to make it easier when arranging your hats on shelves.

hat box with hang tab
fedora hat box with insert

Order Your Custom Hat Boxes Today for Ultimate Style and Protection!

We know that hats are included in most-wanted apparel items. Thus, having excellently designed custom apparel boxes will make them the star amongst other options,

At Dream Custom Boxes, we are experts in providing ultimate packaging solutions for every apparel business. We offer flexible ordering options with no minimum order quantity. This means that you can order as few or as many custom hat boxes as you need at cheap prices. Call us today to get free shipping and fast turnaround time!

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SBS C1S SBS C1S

Premium-grade bleached white paperboard with one-sided coating for high-quality color printing and finishes.

SBS-C2S SBS C2S

Premium-grade white art card coated on both sides for high-quality printing and finishing options.

Kraft Card Kraft Card

Brown Kraft Card is made of virgin and recycled pulp and coated on both sides for printing.

Textured Textured Card

Textured paper stock is primarily used to wrap rigid boxes and is of the highest grade.

Brown Brown flute

An uncoated and unbleached linerboard composed of recycled and virgin paper pulp.

White flute White flute

White linerboard with bleached white coating for high-quality printing and finishes.

E-flute E-flute

A flat surface with a thickness level of 1/16" allows high-quality printing options.

B-flute B-flute

A slightly thicker surface with a thickness level of 1/8" for die-cutting and high-quality printing.

Aqueous Aqueous

Water-based coating offers environmental friendliness and fast drying.

UV Coating UV Coating

Cured with ultraviolet light, provides instant drying, durable, and excellent chemical resistance.

Varnish Varnish

Clear, hard coating that enhances protection and adds a glossy or matte finish.

gloss Gloss

A highly reflective coating gives a shiny, polished appearance.

matte Matte

Diffused, non-reflective coating offering a subdued, elegant look.

soft Soft-touch

This creates a velvety, tactile feel, often used for a luxurious effect.

Foiling Foiling

Adds a shiny, metallic finish to specific areas of a design.

embossing on paper Embossing

Creates a raised, textured effect on paper or cardstock.

Deboss Debossing

Creates a depressed, indented effect on paper or cardstock.

Spot UV Spot UV

Applies a glossy, clear coating to highlight specific areas of a design.

Blind UV Blind UV

Creates a subtle, textured UV effect without added gloss.

window patching PVC/Window Patching

Incorporates a clear plastic window into packaging or print materials.

Off-Set-Printing Offset Print

High-quality printing method utilizing plates and a rubber blanket to transfer designs onto paper; ideal for large-volume production.

Digital-Printing Digital Print

A plate-less digital printing method where designs are transferred electronically. Cost-effective for short runs and quick turnaround.

UV Print UV Print

Fast-drying printing method using ultraviolet light to cure inks, resulting in a durable, glossy finish on various substrates.

Screen-Printing Screen Print

A printing method where ink is pushed through a mesh stencil onto a substrate. Ideal for bold graphics and thick ink deposits on diverse materials.

cmyk CMYK

A standard four-color printing process (Cyan, Magenta, Yellow, Black) is used to create a wide color spectrum.

Pantone Pantone

A standardized color-matching system ensures accurate color reproduction across different printers and materials.

soy Soy Ink

Eco-friendly ink alternative made from soybeans, offering brighter colors and improved biodegradability.

UV Ink UV Ink

Instantly cured under UV light, it is ideal for printing on non-porous materials, with enhanced durability and vibrancy (can include metallic effects).