DTF vs Sublimation: Which Printing Method Is Right for You?

anonymous
2026-03-31T12:00:02-05:00

DTF and sublimation both produce full-color prints on apparel, but they work completely differently and excel in different situations. Picking the wrong one for your fabric type or business model will cost you money and frustrate your customers. Here is what you actually need to know to choose correctly.

How Each Method Works

DTF printing (Direct to Film) prints your design onto a special PET film using CMYK inks plus a white ink base layer. You then apply hot melt adhesive powder, cure it with heat, and press the finished transfer onto fabric with a heat press at 285 to 305°F. The adhesive bonds the ink layer to the fabric surface.

Sublimation printing uses dye-sublimation inks that convert from solid to gas under heat, typically 385 to 400°F, and bond directly into the fibers of the fabric. There is no surface layer. The ink becomes part of the fabric itself.

Those two different processes create very different results in terms of what fabrics work, what the print feels like, and what it can hold up to.

Fabric Compatibility: The Biggest Difference

This is where most people make their mistake.

Sublimation printing requires a polyester content of at least 65%, and performs best on 100% polyester or polyester-coated substrates. The dye gas has nothing to bond with in cotton fibers. On a 100% cotton shirt, sublimation ink will fade dramatically within a few washes because it never formed a true bond. On a 50/50 blend, you get muted, washed-out color because only half the fibers absorbed the dye.

DTF printing works on virtually any fabric. Cotton, polyester, nylon, canvas, denim, fleece, blends of any ratio. The adhesive layer bonds to the surface of the fabric regardless of fiber content. This is a significant advantage for anyone printing on a wide variety of garments.

If your business sells custom apparel on standard Gildan or Bella+Canvas cotton tees, DTF is your method. Sublimation simply does not work on those shirts.

Dark Fabrics: DTF Wins Clearly

Sublimation inks are translucent. When you print onto a dark fabric, the dark color of the garment shows through the ink. You cannot print white with sublimation because there is no white sublimation ink. Any white elements in your design will take on the color of the fabric underneath.

DTF uses a white ink layer as the foundation of every print. That white base is what makes colors pop on dark fabrics. You can print a full-color design with white elements onto a black shirt and it will look exactly as intended.

If you are selling on dark-colored apparel at all, DTF is the only viable option between these two methods.

Print Feel and Durability

Sublimation prints have zero hand feel. Since the ink diffuses into the fiber, you cannot feel the design at all. Run your hand across a sublimated garment and it feels like plain fabric. This makes sublimation ideal for athletic wear and performance jerseys where you do not want any texture interfering with moisture wicking.

DTF prints have a thin layer on top of the fabric. On quality transfers applied with proper temperature and pressure, it is barely noticeable, but it is there. On lightweight performance fabrics, some customers prefer the zero-feel of sublimation.

Wash durability for both methods is excellent when done correctly. A properly cured and pressed DTF transfer holds through 50-plus washes without significant fading. Sublimation prints are essentially permanent since the dye is in the fiber. The caveat is that sublimation on anything less than high-polyester fabric will fade faster because the bond is weaker.

Color Vibrancy

On white or light-colored polyester, sublimation produces stunning vibrancy. Colors are rich and saturated because the dye becomes the fabric. There is no ink sitting on top to eventually crack or peel.

On light-colored cotton or dark fabrics, DTF is the more vibrant option by a wide margin. The white ink base layer ensures colors render true regardless of the garment's base color. For printing on a wide range of apparel colors, DTF gives you more consistent results across your product line.

Equipment and Startup Costs

Sublimation is the lower entry cost. An Epson EcoTank converted to sublimation ink runs under $500, and a basic heat press adds another $200 to $400. You can start a sublimation business for under $1,000 in equipment.

DTF requires more upfront investment. A purpose-built DTF printer in the entry-level range starts around $2,500 to $3,000 when you include a powder shaker/curing unit and heat press. DTF Printer USA's 12-inch dual I1600 system is priced at $7,155, which includes professional-grade print quality and a proven print head configuration.

The higher cost of DTF equipment is offset by the much larger market it can serve. Because DTF works on any fabric and any color, your customer base is not limited to polyester goods. That versatility pays back the equipment cost.

Consumable Costs

Sublimation consumables are inexpensive. Sublimation ink is cheap per liter, and sublimation paper is a low-cost consumable.

DTF consumables cost more per print but give you more revenue per print. DTF white ink is a significant factor in cost per print since white ink is used in quantity on every design. DTF white ink from DTF Printer USA is priced at $12.55/liter. CMYK inks run $24.55/liter. You will also use DTF film and adhesive powder on every run.

For a realistic cost per print comparison, factor in that DTF prints typically sell for more because the output quality is higher and the fabric range is wider.

What About DTF vs DTG?

DTG (Direct to Garment) printing is often lumped into this comparison. DTG prints directly onto the garment through a modified inkjet head without a transfer film step. It can print on cotton. However, DTG requires expensive, high-maintenance machines, pre-treatment of every garment, and slower throughput.

DTF outperforms DTG in speed of production, lower equipment cost, and the ability to print transfers in advance and apply them on demand. For most small businesses, DTF is the more practical path. The DTF vs DTG comparison on the blog goes deeper on this if you are considering both options.

DTF vs Screen Printing

Screen printing is the traditional method for high-volume, low-color-count runs. It beats DTF on per-unit cost when you are printing 100-plus of the same design in one or two colors. Below that volume, or when you need full-color prints or quick turnaround on varied designs, DTF is more cost-effective and flexible.

Screen printing also requires significant setup for each new design: screen making, color separations, and washout. DTF has zero setup cost per design. You print directly from your design file.

When to Choose Sublimation

Sublimation is the right choice when:

Your product line is 100% polyester or polyester-coated hard goods

You are printing on white or very light-colored substrates

You need zero hand feel for performance athletic wear

You want the lowest possible equipment startup cost

When to Choose DTF

DTF is the right choice when:

You are printing on cotton, blends, or mixed fabric inventories

Your customers want dark or black garments

You need full-color prints with fine detail and white elements

You want production flexibility to print transfers in advance and apply them later

You are building a business that serves a broad customer base

For most custom apparel businesses in 2026, DTF is the more versatile and scalable option. You can review the full range of DTF printing equipment at DTF Printer USA's printer collection to find the right machine size for your volume.

Making the Decision

If you are going to stock and print on both cotton and polyester garments, choose DTF. If you are exclusively on polyester for athletic or performance products, sublimation is a legitimate option at lower cost.

Most serious apparel businesses end up running both at some point. But if you are choosing one method to build on first, DTF's fabric versatility makes it the stronger foundation. The top 5 reasons DTF printing is perfect for small businesses covers the broader business case if you are still weighing your options.

When you are ready to look at equipment, DTF Printer USA carries entry-level through commercial-grade systems with setup support, on-site training in Texas, and financing options available. Start at dtfprinterusa.com/collections/dtf-printer to see current inventory and pricing.